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Six common industrial ceramic materials and their applications

Introduction

With the rapid development of the automobile manufacturing, semiconductor, new energy, and high-end equipment industries, industrial ceramic materials, due to their outstanding properties in high temperature resistance, wear resistance, corrosion resistance, and electrical insulation, are gradually replacing traditional metal materials and becoming an important basic material for modern industry. The following are six common industrial ceramic materials that are currently the most widely used and mature in the industrial field.

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Drawings of precision ceramic plates and rods
Plate material mm (L, H, and W can be selected as needed, customization supported)
L 3 5 8 10 12 15 18 20 22 25 28 More (Customizable)
W*H 100*100 90*140 95*145 150*150 160*160 122*290 110*275         More (Customizable)
Rod material mm (W, Ø can be selected as needed, customization supported)
Ø 0.5 0.8 0.9 1 1.5 2 2.5 3 3.5 4 4.5 More (Customizable)
W 60 100 120 200               More (Customizable)
1. Alumina ceramics (Al₂O₃)

Alumina ceramics are among the most widely used and cost-effective materials in industrial ceramics.

Key Features:

High hardness and wear resistance

Excellent electrical insulation properties

High temperature resistance and chemical corrosion resistance

Mature manufacturing process, suitable for mass production

Typical Applications: Mechanical wear-resistant parts, electronic insulating parts, industrial structural parts, and automation equipment components

2. Zirconia ceramics (ZrO₂)

Zirconia ceramics are known for their high strength and high toughness, and are representative of advanced ceramic materials.

Key Features:

High fracture toughness, not easily brittle

Excellent wear resistance

Coefficient of thermal expansion close to that of metals

Enables high-precision machining

Typical Applications: Precision shafts, wear-resistant sliders, structural supports, high-end industrial components

3. Silicon nitride ceramics (Si₃N₄)

Silicon nitride ceramics are structural ceramics with outstanding comprehensive performance, suitable for high load and high reliability conditions.

Key Features:

High strength, low density

Excellent wear resistance and thermal shock resistance

Stable performance at high temperatures

Suitable for high-speed and impact environments

Typical Applications: Ceramic nozzles in automotive manufacturing, high-speed bearing components, parts for new energy and automation equipment

4. Silicon carbide ceramics (SiC)

Silicon carbide ceramics are known for their ultra-high hardness and resistance to extreme working conditions, and are often used in high-wear and highly corrosive environments.

Key Features:

Extremely high hardness and excellent wear resistance

Good corrosion resistance

High thermal conductivity and high temperature resistance

Strong chemical stability

Typical Applications: Mechanical seal rings, pump and valve components, high-temperature wear-resistant parts, chemical equipment parts

5. Aluminum nitride ceramics (AlN)

Aluminum nitride ceramics are a type of functional ceramic material that combines high thermal conductivity with electrical insulation properties.

Key Features:

Extremely high thermal conductivity

Excellent electrical insulation properties

Coefficient of thermal expansion close to silicon

Suitable for electronic and semiconductor applications

Typical Applications: Power electronics heat sinks, semiconductor packaging substrates, LED and new energy electronic modules

6. Machinable Ceramic (Macor®)

Machinable ceramics typically refer to Macor® machinable glass ceramics, which are special ceramic materials that can be directly machined.

Key Features:

Can be machined using conventional CNC equipment

No post-sintering superhard machining required

Good dimensional stability and high machining efficiency

Excellent electrical and thermal insulation properties

Typical Applications: Insulating components for semiconductor and electronic devices, automated jigs and fixtures, laboratory and R&D equipment components

*Values ​​are typical material properties, actual values ​​may vary due to product configuration and manufacturing process.
*For more details, please feel free to contact our company.
Other
Precision ceramic products

High Precision Yellow Zirconia Industrial Ceramic Threaded Rod

Material:Zirconia Ceramics

Describe:High Precision Yellow Zirconia Industrial Ceramic Threaded Rod ,also used in food filling as metering pump components. These precision-engineered units offer precise fluid control with high hardness and strength, ensuring stable performance and longevity under demanding conditions of pressure and flow.

Mirror Polish Custom Zirconia Ceramic Rod

Material:Zirconia Ceramics

Describe:Mirror Polish Custom Zirconia Ceramic Rod ,also used in food filling as metering pump components. These precision-engineered units offer precise fluid control with high hardness and strength, ensuring stable performance and longevity under demanding conditions of pressure and flow.

ZrO2 Zirconia Ceramic Disc Disk Chip

Material:Zirconia Ceramics

Describe:ZrO2 Zirconia Ceramic Disc Disk Chip,also used in food filling as metering pump components. These precision-engineered units offer precise fluid control with high hardness and strength, ensuring stable performance and longevity under demanding conditions of pressure and flow.

ceramic valve sleeve for faucet rotation

Customized Zirconia Ceramic Pump Valve Core Components

Material:Zirconia Ceramics

Describe:Zirconia (ZrO2) ceramic pump valve cores, also known as rotating ceramic valve sleeves for faucets, designed for fluid control systems in pumps and faucets. These ceramic valve sleeves are crucial for water flow control applications, offering durability and performance in long-term exposure to water and chemicals.

Aluminum Nitride Ceramic Parts

Material:Aluminum Nitride Ceramics

Describe:Aluminum Nitride (AlN) ceramic parts are advanced engineering components that offer high thermal conductivity while maintaining excellent electrical insulation. With a thermal conductivity of up to 170–200 W/m·K, AlN ceramics efficiently dissipate heat in high-performance electronic systems. These parts are lightweight, mechanically strong, and resistant to chemical corrosion, making them ideal for demanding applications in electronics, power modules, LED lighting,...

Hexagonal Zirconia Ceramic Screws

Material:Zirconia Ceramics

Describe:Hexagon Socket Head Zirconia Ceramic Screw,also used in food filling as metering pump components. These precision-engineered units offer precise fluid control with high hardness and strength, ensuring stable performance and longevity under demanding conditions of pressure and flow.